CastScan: Industrial X-ray defect intelligence
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Industrial X-ray defect intelligence

CastScan

A real-time X-ray inspection system detecting internal flaws in aluminium castings on the production line.

VisionEdgeInfrastructureResearch

Built around the hard part

The constraint shaped the intelligence.

The difficult problem

Internal casting defects required high-resolution capture and robust models that could run at line speed.

The intelligence built

Multi-model defect detection combines X-ray preprocessing, synthetic training data and localized heatmaps.

How the system works.

The model is one layer. The value comes from connecting inputs, intelligence and production action as one accountable system.

X-ray capture

Acquire and structure the operating signal.

3D defect simulation

Transform it through the model, rules and control layer.

Synthetic-trained inference

Deliver a decision, artifact or action into production.

Where it runs

Industrial X-ray tube, flat-panel detector, rotary capture, conveyor trigger and Jetson AGX Orin.

What it changes

Detection and line rejection are connected in one edge inspection loop.

Production stack

YOLORetinaNetPyTorchTensorRTC++ROS

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